BlackSmithy shop Manual.pdf

TYPES OF HAMMER-

HAND HAMMER{weight<2.5kg} -Ball peen Hammer -Cross peen Hammer -Straight peen Hammer -Double Face Hammer

SLEDGE HAMMER{weight<5kg} -Ball peen Hammer -Cross peen Hammer -Double Face Hammer

POWER HAMMER -Mechanical Spring power hammer -Pneumatic power hammer -Steam power hammer -Drop and Roller power hammer

Fullers-The fuller is a forging tool, used to spread the metal. The fuller is placed against the metal stock, and then either the fuller (for an upper fuller) or the stock (for a lower fuller) is struck with a hammer. The rounded nose of the fuller spreads the metal more efficiently than the flat face of the hammer.

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Swages-Swaging is a forging process in which the dimensions of an item are altered using dies into which the item is forced. Swaging is usually a cold working process, but also may be hot worked.

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Smith’s Forge Aka Open Hearth furance



SMITH’S FORGING OPERATIONS-

  1. Upsetting or Jumping- This process involves ‘thickening’ a section of the metal being forged

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  2. Drawing Down or Fulluring

  3. Cutting

  4. Bending

  5. Punching & Drifting

  6. Setting Down and Finishing- Even after a job is forged into shape with a hammer the marks of the hammer remains on the upper surface of the job. For removing the hammer and corrugation marks and for obtaining a smooth surface on the job, a flatter or set of hammer is used. This process is known as flatting or setting down.

  7. Welding